Railway

Highly precise profile measure­ment for predictive maintenance

CALIPRI non-contact profile measurement devices meet the demands of the railway industry for predictive maintenance with a reproducible and simple measurement method. Whether you are working with wheels, brakes, rails or switches – we have the right solution for any measurement task.

 

CALIPRI profile measuring devices are approved according to national and international standards (JCGM100: 2008, DIN V ENV 13005: 1999-06, DIN EN 13715: 2001-01, DIN EN 15313: 2016-09, DIN 27201-9: 2017-06), certified and used among others (e.g.) in Germany (DB), Austria (ÖBB), Switzerland (SBB), France (SNCF), China (Chengdu Railway Bureau) and the Czech Republic (SŽDC).

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Applications

The multifunctional CALIPRI C4x series enables the combination of several inspection tasks (measurement modules) in one measurement device. For example, if you combine the modules for wheel profile, brake disk, wheel diameter and wheel clearance, you have a measurement device for evaluating a complete wheelset. CALIPRI Prime, on the other hand, focuses on wheel profile measurements and thus replaces conventional mechanical gauges.

CALIPRI Predictor
Wheel Flange
Runout
Rim thickness
Brake disc
Defects
Wheel diameter
Equivalent conicity
Rail profile
Switch profile
Track geometry
Back-to-back
Wheel profile
Equivalent conicity evaluation (wheel-rail contact)
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TESTIMONIALS
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Customer voices

Learn more about the use of our CALIPRI systems by renowned rail companies in the areas of passenger and goods transport.

S-Bahn Berlin GmbH, Germany, Reliable

"The S-Bahn urban-suburban railway in Berlin has been using the CALIPRI C40 to measure wheels since 2010 – a total of twelve of them are employed in six plants to regularly inspect and monitor 5300 wheelsets. The CALIPRI devices successfully defy the harsh working conditions in the tough S-Bahn workshop and they’re extremely reliable as well. The process of ordering and delivering replacement parts as and when needed is very quick." (translated)

Frank Bartels
Vehicle Maintenance & Repair, S-Bahn Berlin GmbH, Berlin, Germany

STADLER SERVICE, Switzerland, Life time

"Calipri enables us to record and assess the mileage of the individual wheelsets and bogies, and then incorporate the projected mileages between the individual reprofilings into our maintenance and repair schedule. We can also show our client what condition the wheel profiles on their vehicles are in at any time." (translated)

Michael Vogt
SRS Wil Site Manager, Stadler Service AG, Wil, Switzerland

LogServ, Austria

"The upgrade from CALIPRI C40 to C42 made our work much easier and faster. The wireless connection between the sensor and the tablet PC gave us a lot of freedom of movement. Data transfer is fast and smooth, so we're happy to recommend the upgrade.“

Gerald Bock
TECHNICAL TEAM, LOGISTIK SERVICE GMBH, AUSTRIA

SBB Passenger Transport, Switzerland, Digital

"Calipri combines a number of previously separate measurement devices into a single system. The idea of digital networking in vehicle maintenance has become a reality." (translated)

Daniel Meyer
Head of the Calipri measuring system, SBB Passenger Transport, Zürich, Switzerland

EuroMaint, Sweden

"Nextsense is one of the smoothest company I have been in contact with. I have never even been close to annoyed or irritated and in my world, that’s the best grade you can get as a company!"

Nils Cohen
Warehouse Manager, Euromaint Rail AB, Umeå, Sweden

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Contact us

We are happy to help you choose the right solution for your measurement task or take care of any repairs.

 
REFERENCES
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In application at

For years now, international train operators, rail operators, wagon keepers and manufacturer rely on user-independent measurement data for their wheelset and track maintenance.

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